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Sauces and condiments from Avery Island, Louisiana, USA
Tabasco pepper mash
Ripe red tabasco peppers are crushed with a little salt and aged for up to three years in used white-oak whiskey barrels capped with salt, while lactic bacteria and yeasts slowly sour the mash. The aged mash is then blended with distilled vinegar for up to 28 days, strained and bottled. Made in 6 steps over 3.1 years. The longest step, age in the barrel warehouse, takes up to 3 years (McIlhenny Company). Lactic acid bacteria and Yeasts do most of the fermenting.
What changes:Starting material: ripe red tabasco peppers picked by hand
Step 1 of 6
Pick the ripe red peppers
Time
Not documented
Temperature
Not documented
Salt
None given
Acidity
Not documented
Which microbes the steps name, step by step
Lactic acid bacteria
Yeasts
Output: ripe tabasco peppers.
Flavour
Not documented
Texture
Not documented
Colour
red, checked against a small wooden dowel of the right shade
Microbes at work in this step
Not documented for this step.
Method
Measured measured in a studySet fixed by a specification or tested recipeReported one source reports itTypical a general value, not sourced for this fermentUnconfirmed not yet checked against a source
What makes this one different
Most fermented chilli sauces ferment for days or weeks. The Tabasco mash ages up to three years in wood under a salt cap, and much of the finished sauce's sourness then comes from the vinegar. It uses only peppers, salt and vinegar, with no sugar or garlic.
The mash is never heated. Lactic fermentation lowers its pH as acid builds, the salt cap guards the surface while letting gas out, and the finished sauce is blended with distilled vinegar.
Edmund McIlhenny founded the company on Avery Island in 1868, sent out 658 bottles in 1869 and took a patent in 1870. Stoneware jars held the mash at first; by 1900 the company used only white-oak barrels.